The aviation maintenance, repair, and overhaul (MRO) sector has been slow to adopt technological innovations, but advancements like artificial intelligence (AI) are now accelerating the shift towards digital transformation. Joe Sambiase from the General Aviation Manufacturers Association highlights AI’s potential for significant safety improvements and efficiency gains. However, the need for modern infrastructure remains a barrier to full digital adoption. AI can process vast amounts of data rapidly, identifying trends and supporting real-time engine health monitoring systems. Digital twins, which replicate actual engines, allow for testing and analysis before real-life application, enhancing reliability and performance.
Pratt & Whitney exemplifies the benefits of adopting Industry 4.0 technologies, including digital twins and collaborative robots (cobots), which have improved production and MRO efficiencies. Their Singapore Technology Accelerator has introduced over 30 innovations to maximize productivity. AI also aids parts tracking and counterfeit detection, as demonstrated by U.S.-based Alitheon and Canada’s Bombardier, which use AI for parts inventory forecasting and maintenance recommendations. GE Aerospace utilizes AI for advanced image analytics and virtual reality for standardized training, while additive manufacturing enhances repair processes. StandardAero is applying augmented reality to improve training and inspection processes, showcasing the industry’s movement towards more digital and automated operations.
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